In an earlier article, we discussed the merits and use cases for when aluminium may be the preferred substrate mould material of choice. In this article, we are going to look at using composite mould manufacturing and examples of where composites may hold advantages over aluminium, respective to individual use cases.
Composite mould manufacturing enables scaling to significantly larger tooling requirements, without having the constraints and limitations of introducing critical weight. When any comparisons are made between composite versus aluminium, weight saving becomes a significant factor, if not the single, hugely critical factor! The advantages of having reduced weight rise exponentially with every increase in mould size, additional benefits include cost effectiveness, easier handling, shipping, installation, corrosion resistance, and low maintenance. The ability to accommodate projects that have extremely complex shapes is another key attribute of why composites used in our composite mould manufacturing process can often hold the edge over aluminium. It’s horses for courses.
Our range of services in every aspect of composite mould manufacturing is achieved through our investment in our machine workshop which includes a variety of 5-axis machines. These enable scaling to accommodate physically larger patterns and mould manufacture. As well as being able to use the same machine shop equipment for smaller projects without compromising quality.
Composite mould manufacturing uses a variety of substrate materials that can include a wide range of industrial epoxies, polymers, and resins. Sourcing of these base materials are through our internationally recognised and accredited suppliers, providing the assurance to our customers that we only use premium industry accredited materials. We recognise it is an important provenance when used for leading edge industries like aerospace, automotive and medical.
From design through to final manufacture, we offer a complete range of services, providing our clients and customers full end to end project delivery, together with an experienced and knowledgeable team of experts that make the Freeform Technology difference.
Get started today with Freeform Technology by contacting our team.
